Author Topic: Ugh New engine time?  (Read 4991 times)

Reply #15November 09, 2009, 11:06:51 am

fc steve

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Re: Ugh New engine time?
« Reply #15 on: November 09, 2009, 11:06:51 am »
Got it all apart ready to go to the machine shop. On teardown i noticed that the intermediate shaft was pretty tight. The crank was much easier to turn than it was. So im gonna get new bearings installed and hope that fixes it. If not ill have to find a new shaft.

Anyone herd of that before?

Reply #16November 09, 2009, 01:12:46 pm

truckinwagen

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Re: Ugh New engine time?
« Reply #16 on: November 09, 2009, 01:12:46 pm »
the motor I just pulled apart to rebuild had a very tight IM shaft, tight enough that it would not go back in without a mallet.

I am hoping that new bearings fixes it too.

-Owen
83 Opel Kadett Diesel

Reply #17November 09, 2009, 05:11:48 pm

Black Smokin' Diesel

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Re: Ugh New engine time?
« Reply #17 on: November 09, 2009, 05:11:48 pm »
Yep ordering .5mm over pistons and bearings. rebuild time. How big can the cracks in the head get before i should worry?

The bentley says the cracks between the valves can be no bigger than 2mm(?)

It's actually 0.5 mm (.02 in.). 2mm in HUGE!!!
91 Passat syncro 1.8T swapped.

Reply #18November 09, 2009, 08:14:24 pm

rabbitman

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Re: Ugh New engine time?
« Reply #18 on: November 09, 2009, 08:14:24 pm »
Yep ordering .5mm over pistons and bearings. rebuild time. How big can the cracks in the head get before i should worry?

The bentley says the cracks between the valves can be no bigger than 2mm(?)

It's actually 0.5 mm (.02 in.). 2mm in HUGE!!!

My mistake....I should've known better than to go by memory ::)
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #19November 10, 2009, 12:27:31 pm

fc steve

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Re: Ugh New engine time?
« Reply #19 on: November 10, 2009, 12:27:31 pm »
Lol thanks for the clarification.

Reply #20November 19, 2009, 06:04:26 pm

fc steve

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Re: Ugh New engine time?
« Reply #20 on: November 19, 2009, 06:04:26 pm »
Got the block back from the machinist today looks good. The new i shaft bearings fixed it right up turns nice and free now. Took the head apart inspected everything and lapped the valves.

Starting on bottom end assembly tomorrow.