Author Topic: AAZ Head Question  (Read 2329 times)

August 18, 2009, 08:38:32 pm

stomperz71

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AAZ Head Question
« on: August 18, 2009, 08:38:32 pm »
I'm in the process of rebuilding my 1.9 AAZ engine. When stripping the head down 2 of the lifters(I have hydraulic lifters)won't come out. They seem to stuck in one spot like their not floating in the bore. They move up/down but won't spin. Whats the best way to get them out? What would of caused this to happen?

Thanks

Reply #1August 19, 2009, 08:04:36 pm

Syncroincity

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Re: AAZ Head Question
« Reply #1 on: August 19, 2009, 08:04:36 pm »
I took out one of mine that was sticky with a strong magnet and lots of Kroil... work it around alot, they will give up, they're sort of hydro-locked in the bore sometimes
JC McCavitt
'86 Syncro GL Camper AAZ
'98 Jetta Wolfie
'04 Passat Variant GLS 4Mo 5MT

Reply #2August 19, 2009, 10:23:57 pm

stomperz71

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Re: AAZ Head Question
« Reply #2 on: August 19, 2009, 10:23:57 pm »
I tried that until I was blue!! >:( I was thinking next to just weld a nut on top and slide hammer it out. I know themn I would have to get new lifters. But I'm out of ideas???

Reply #3August 20, 2009, 12:46:03 pm

macka

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Re: AAZ Head Question
« Reply #3 on: August 20, 2009, 12:46:03 pm »
drill a small hole in them, and put in a self tapping screw, then use the slide hammer
Quote from: Vincent Walden
I do know that I drive torque,  while listening to my friends prattle on about horsepower.

Reply #4August 21, 2009, 12:47:24 am

stomperz71

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Re: AAZ Head Question
« Reply #4 on: August 21, 2009, 12:47:24 am »
Either way it would be junk afterwards, right?

Reply #5August 21, 2009, 05:41:59 am

myke_w

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Re: AAZ Head Question
« Reply #5 on: August 21, 2009, 05:41:59 am »
It's possible the valves contacted the pistons and mushroomed the lifters, and that's why they're stuck, the only way you can tell if it's junk is to take them out and examine the bore.
Contact me for hard to find for idi and tdi parts


Reply #6August 21, 2009, 01:36:09 pm

stomperz71

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Re: AAZ Head Question
« Reply #6 on: August 21, 2009, 01:36:09 pm »
That could be the case, I bought the engine with a broken timing belt. I know theirs one bent valve, could be others just can't tell. The pistons all looked OK.

Reply #7August 21, 2009, 01:42:27 pm

myke_w

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Re: AAZ Head Question
« Reply #7 on: August 21, 2009, 01:42:27 pm »
I've seen plenty of IDI's with broken belts and nice looking pistons, generally thery are still usable unless they have major damage.

You might try heating around the bore with a torch while holding the head upside down.

I'd recommend replacing all lifters if you broke a belt on the motor too.
Contact me for hard to find for idi and tdi parts