huh, seems you narrowed it down to one thing stock and re-used.. probably gone.. has there been any oil in the coolant at all? I only say this because the pistons generate around 400psi on a compression stroke, whereas the coolant only reaches say 20psi tops. It would be more likely of a blown HG to put oil in to the coolant then coolant in to the oil.. just another thing to check for (i dont really know as much as i let on too.. lol still a n00b)A gallon of water a week? .. like actually.. just water.. or do you mean coolant? just checkin to see.. gotta think of everything... lol If it were water alone, then the temperature and loss of it could be because of it heating up to boiling point then the steam is exiting through the coolant overflow.. The heater working intermittently could be caused by steam in the system as well.. not letting coolant flow through..Whats this about the exhaust leak? what does it contribute to the equation? it sounds like it has one, but you have verified it doesnt.. Can't help you there.. lmaoJeremy
OK so you are in fact running pure water in the place of coolant. I think that is you problem right there. The fact that you also said you had bubbles forming in your rad, means you didn't use distilled water either. :shock: you've been driving this way for weeks? pure water alone will boil off when the car is at operating temperatures. I understand where your coming from about wasting money on coolant. but think of all the EXTRA money that will be wasted when you warp your head because of lack of coolant.. if for some freak reason you get enough steam built up and your cap doesn't vent, your gonna blow something, and drain your coolant.. and it may be too late before you notice. get some coolant!!Your fluids aren't mixed that's a good sign to say HG is ok
If the coolant and oil are not mixing that is not an indication that the headgasket is not blown. It is simply an indication that it isn't blown between the oil channel and a coolant channel.http://vwdiesel.net/phpBB/viewtopic.php?t=16699I'd drain all of the coolant and install fresh. If the problem goes away, then terrific. If not, then drain the coolant into a clean pan and reuse it after you're done with the headgasket. BTW, reusing a headgasket is one of the most incredible examples of false economy I've ever seen. It is a several hour project to swap and the gasket only costs $25. Unless you consider that your time is worth absolutely nothing, I just can't imagine doing that.