Author Topic: twin turbo  (Read 19820 times)

Reply #30January 17, 2009, 11:52:39 am

Baixo

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twin turbo
« Reply #30 on: January 17, 2009, 11:52:39 am »
Quote from: "rov716y"
Quote from: "rallydiesel"
Quote from: "rov716y"

do you think a 2.25" exhaust system will be big enough to run seriose power?


I seriously doubt it.


between 150 and 200 bhp  

2.25" i the biggest i can get past my rear axle.  2.5 touches the tank and axle.







i  had a mk1, and i made my own 3" exhuast....it didnt run on nothing....and we all know that mk2's, 3's, 4's, passat's....can fit 3" no problem.....

Reply #31January 17, 2009, 02:51:59 pm

andy2

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twin turbo
« Reply #31 on: January 17, 2009, 02:51:59 pm »
Quote from: "nogama3"
Andy2, how are things going with your project?


Coming along well,We are building up an ALH TDI engine hopefully we'll have it up and running this spring.Hoping that this engine will hande the big compounds pushing 50+ psi.

Reply #32January 17, 2009, 04:33:45 pm

Smokey Eddy

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twin turbo
« Reply #32 on: January 17, 2009, 04:33:45 pm »
What are the key components to handling that much boost in regards to head gaskets and rings?
ARP or raceware studs?
What else?
Ed
Blacked out mk2 AAZ Jetta RIP. You are missed.
White 1999.5 ALH Golf 2dr. Low & wide. Rammed off the road RIP.
Blue 2009 CR140 Jetta CBEA/CJAA. Malone stage 2. EGR/DPF/Exhaust-valve deletes. 2.5" open exhaust. ADP Turbo swap. 1-stage nitrous kit. THROWN ROD

Reply #33January 18, 2009, 07:20:03 am

Aki-76

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twin turbo
« Reply #33 on: January 18, 2009, 07:20:03 am »
http://s434.photobucket.com/albums/qq68/Aki-76/pakosarjan%20sovittelua/?action=view&current=16012009237.jpg

i use my own desing bolt,extra long and super extra strong..final torgue is 130nm ( bolt hold up approximately 2200kg pull )

http://www.munkuvat.org/kuvat/73534.jpeg

Reply #34January 18, 2009, 10:52:01 am

53 willys

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twin turbo
« Reply #34 on: January 18, 2009, 10:52:01 am »
Quote from: "Aki-76"
http://s434.photobucket.com/albums/qq68/Aki-76/pakosarjan%20sovittelua/?action=view&current=16012009237.jpg

i use my own desing bolt,extra long and super extra strong..final torgue is 130nm ( bolt hold up approximately 2200kg pull )

http://www.munkuvat.org/kuvat/73534.jpeg



those look pretty beefy!!
I just torqued my ARP studs to 147nm!! I could not get my MLS head gasket to seal any other way..

Reply #35January 27, 2009, 09:40:37 am

nogama3

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twin turbo
« Reply #35 on: January 27, 2009, 09:40:37 am »
rov716y,

any updates regarding your project?

Reply #36January 27, 2009, 09:51:23 am

jtanguay

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« Reply #36 on: January 27, 2009, 09:51:23 am »
Quote from: "Smokey Eddy"
What are the key components to handling that much boost in regards to head gaskets and rings?
ARP or raceware studs?
What else?


not raceware studs... they blow  :lol:


This is how we deal with porn spammers! You've been warned.

Reply #37January 27, 2009, 10:22:39 am

foxracer1

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twin turbo
« Reply #37 on: January 27, 2009, 10:22:39 am »
Quote from: "Aki-76"
http://s434.photobucket.com/albums/qq68/Aki-76/pakosarjan%20sovittelua/?action=view&current=16012009237.jpg

i use my own desing bolt,extra long and super extra strong..final torgue is 130nm ( bolt hold up approximately 2200kg pull )

http://www.munkuvat.org/kuvat/73534.jpeg


The intake and turbos look good. Anymore pics of the head int/ex combo?
84 4dr Rabbit 1.6 N/A sold to friend
86 Jetta TD getting raced out AHU 02A
98 Jetta TDI Malone tune stg 3
91 S10 305 TPI T56
86 S10 2WD Prerunner project.


Now offering turbo rebuilds. HP or stock. Any turbo you have i can rebuild it for ya.
Reseal injection pumps PM for det

Reply #38January 27, 2009, 11:38:28 am

Reply #39January 27, 2009, 12:23:03 pm

rallydiesel

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twin turbo
« Reply #39 on: January 27, 2009, 12:23:03 pm »
Can you explain what you are doing with the pistons? The last one looks like an IDI piston. Is this an AAZ engine or a tdi you're making? Looks like a cool build!
2006 Jetta TDI - gtb1749v, Malone 2, Frank's Titan 2 cam, VR6 clutch....
1991 Jetta TD - sold :(
2001 Golf TDI - Son's
1981 Rabbit - BEW tdi swap project

"ONCE YOU GO CLACK, YOU NEVER GO BACK"

Reply #40January 27, 2009, 12:33:25 pm

Aki-76

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twin turbo
« Reply #40 on: January 27, 2009, 12:33:25 pm »
i take engine block 2mm off , and piston same.that piston not ready yet,i need machine guidance to air --> to chamber  ( and valve groove ).
Piston shape is very different as orginal.You see that later   :twisted:

Reply #41January 27, 2009, 03:04:26 pm

Turbinepowered

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« Reply #41 on: January 27, 2009, 03:04:26 pm »
Quote from: "Aki-76"
i take engine block 2mm off , and piston same.that piston not ready yet,i need machine guidance to air --> to chamber  ( and valve groove ).
Piston shape is very different as orginal.You see that later   :twisted:


Why cut 2mm off the block? I'm just curious.

Reply #42January 27, 2009, 03:22:30 pm

arb

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twin turbo
« Reply #42 on: January 27, 2009, 03:22:30 pm »
How thin will the crowns be when you cut the notches for the valve clearance ?  From what I see, your compression ratio will be the same, same stroke, just smaller displacement.

Reply #43January 28, 2009, 10:41:09 am

Gearhead

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« Reply #43 on: January 28, 2009, 10:41:09 am »
Aki,

You are a madman. Kudos to you for your work. Looks good.  Do you foresee any issues with that welded turbo bracket cracking as the headers heat up and expand?  I'm sure that bar will heat up as well, but not as much as the headers.  If it holds, the triangulation will make one stout header setup.

Also, looks like you're teaching that young man RIGHT!  I wish I had your shop. Kudos again.
'82 2 Door 1.6N/A :( Rabbit  '85 Cabrio project

Reply #44January 28, 2009, 11:19:38 am

zukgod1

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« Reply #44 on: January 28, 2009, 11:19:38 am »
You gonna start that thing on Either?
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy