Well the timing belt/water pump job is continuing to be a PITA.
Got the engine to TDC, locked the cam in place, locked the Injection Pump in place, pulled the timing belt off, removed the main shaft accessory belt pulley and intermediate shaft pulley, got all of the water pump housing bolts off EXCEPT the last freaking one, right behind where the intermediate shaft pulley should sit, freaking BROKE.
![](http://www.knightcreations.com/ghetto/images/jetta/IMG_3887.JPG)
So I was able to remove the old water pump, but now there is a broken stud of a bolt in there, about 3.5" inches from the frame rail there, with no reasonable way to get a drill or something in there to drill it out.
![](http://www.knightcreations.com/ghetto/images/jetta/IMG_3892.JPG)
Now the reasonable solution here would be to just pull that water pump housing off.
I haven't done that because I could not get the AC compressor bracket off. The reason I could not get the AC compressor bracket off is because the last bolt is up and under the Injection Pump and short of being David Copperfield its not coming out unless the IP comes off.
![](http://www.knightcreations.com/ghetto/images/jetta/IMG_3896.JPG)
I hate you AC!!
Now the IP is timed at least pretty close to right - it ran! I don't REALLY want to touch it, but it looks like I may have to pull it.
Also while down there noticed an oil leak around the intermediate shaft seal - cheap and relatively easy fix while I'm down in here.
Also noticed that I could not get the old timing belt tensioner off...
![](http://www.knightcreations.com/ghetto/images/jetta/IMG_3889.JPG)
So close but no good!
I even had the floor jack under the engine and jacked the thing up until the mount was maxed out on travel and bringing the car up with the engine...
Which leads to the next issue - that passenger motor mount is shot... PITA to replace, but hey... I'm already having a huge pain in the butt, so whats a little extra between friends??
Now what about that motor mount - its bolted onto a huge bracket which ends up... Oh yes! Its attached to the Injection Pump bracket!
So in summary:
It's always the last, most difficult to fix bolt that will break
Why the hell does the Injection Pump have to be in the way of everything??
Should I just pull the IP, hope that I don't screw up timing, pull the water pump housing & fix it, pull the motor mount and replace, replace the intermediate shaft seal, and replace everything...
OR
Should I try to drop both the side and front motor mounts, try to angle the motor down enough to get a drill into that bolt, hope I don't screw up removing the broken bolt, hope I don't crack something on the exhaust side, and ignore the mount and be on my happy, correctly timed way?