Author Topic: flywheel bolt torque  (Read 12242 times)

November 30, 2008, 06:56:32 pm

dave friday

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flywheel bolt torque
« on: November 30, 2008, 06:56:32 pm »
Morning all, i'm going to replace the leaky crank shaft oil seal [flywheel end] an my jx engine,what should the bolts be torqued to?[my "Bentley" only covers the non turbo engine].
Ta.


1992 1600 td syncro camper

Reply #1December 01, 2008, 11:11:46 am

zukgod1

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flywheel bolt torque
« Reply #1 on: December 01, 2008, 11:11:46 am »
Turbo/ non turbo will be the same.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #2December 01, 2008, 11:59:53 am

dave friday

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flywheel bolt torque
« Reply #2 on: December 01, 2008, 11:59:53 am »
Cheers Zuk, so 75nm[54 ftlb] the reason i ask is because a well respected mechanic said 30nm+90deg.And can i re-use the bolts?.
ta.
1992 1600 td syncro camper

Reply #3December 01, 2008, 12:05:59 pm

zukgod1

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flywheel bolt torque
« Reply #3 on: December 01, 2008, 12:05:59 pm »
Hmm, now you have me wondering.
I don't believe the flywheel bolts need to be replaced. I have reused mine SEVERAL times now.

Now I'm not condoning this or saying its correct but I put Red loctite on them and used my 3/8 impact till I felt good and went from there.
I torqued them the first few times I had it apart but grew tired of holding the damn thing to get them torqued.
In this case don't do as I do but do as the Bentley instructs.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #4December 01, 2008, 12:14:31 pm

arb

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flywheel bolt torque
« Reply #4 on: December 01, 2008, 12:14:31 pm »
Quote from: "zukgod1"


Now I'm not condoning this or saying its correct but I put Red loctite on them and used my 3/8 impact till I felt good and went from there.
I torqued them the first few times I had it apart but grew tired of holding the damn thing to get them torqued.
In this case don't do as I do but do as the Bentley instructs.


Me too, same procedure. I know they should be torqued, and I torque all the other engine bolts, but these have so much redundancy.

Reply #5December 01, 2008, 12:37:23 pm

dave friday

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flywheel bolt torque
« Reply #5 on: December 01, 2008, 12:37:23 pm »
So 30nm+90deg is wrong?, .
1992 1600 td syncro camper

Reply #6December 01, 2008, 12:40:54 pm

arb

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flywheel bolt torque
« Reply #6 on: December 01, 2008, 12:40:54 pm »
Quote from: "dave friday"
So 30nm+90deg is wrong?, .


I don't have my Bradley here... the + 90 deg doesn't ring a bell for the flywheel, but it could be in the book. Do you have one ?

Reply #7December 01, 2008, 01:02:30 pm

dave friday

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flywheel bolt torque
« Reply #7 on: December 01, 2008, 01:02:30 pm »
Yes i do but it only covers the early cs engine, i thought the 30nm+90 was/is an up date [ for the syncro van perhaps?].
i just dont want to balls it up!.
1992 1600 td syncro camper

Reply #8December 01, 2008, 01:06:24 pm

zukgod1

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flywheel bolt torque
« Reply #8 on: December 01, 2008, 01:06:24 pm »
It will be the same across the board.
If it says 30nm+90 then that's the ticket.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #9December 01, 2008, 01:09:55 pm

dave friday

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flywheel bolt torque
« Reply #9 on: December 01, 2008, 01:09:55 pm »
Cheers.
1992 1600 td syncro camper

Reply #10December 04, 2008, 04:27:24 pm

smutts

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flywheel bolt torque
« Reply #10 on: December 04, 2008, 04:27:24 pm »
There are two different torque values depending on whether the bolts are "shouldered" or not. Don't ask how I know this. :| .
Fortunately loctite has been my friend, so far. :wink:

Reply #11December 05, 2008, 12:10:34 am

fatmobile

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flywheel bolt torque
« Reply #11 on: December 05, 2008, 12:10:34 am »
You guys are talking pressure plate bolts.
 Torque the flywheel bolts that high and you WIL be replacing them.
 I think it's around 15 ft lbs,.. I'll check my "Bradley" :) hee hee
 Yep,... 15 ft. lbs

You have everything else straight about replacing the rear seal?
 Got the sour cream container special tool? Don't want to flip the lip,.. or you'll be doing it again.

 And I swear; it doesn't matter how flat the seal is with the edge of the seal holder,.. that seal holder isn't square with the crank.
 Take a look at the seal before you remove it. I noticed that one I pressed in wasn't flush with the seal carrier so I looked close at the next, before I remooved it,... it wasn't flush.
 I use a cutdown old pressure plate and some washers to press the rear seal in,... so it's square with the crank.
Tornado red, '91 Golf 4 door,
with a re-ringed, '84 quantum, turbo diesel, MD block

Reply #12December 05, 2008, 10:29:53 am

zukgod1

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flywheel bolt torque
« Reply #12 on: December 05, 2008, 10:29:53 am »
Quote from: "fatmobile"

 I use a cutdown old pressure plate and some washers to press the rear seal in,... so it's square with the crank.




That's a really good idea.
dan

99 Golf TDI (now CNG powered) , 82 TD Caddy

Reply #13December 05, 2008, 04:54:31 pm

dave friday

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flywheel bolt torque
« Reply #13 on: December 05, 2008, 04:54:31 pm »
Cheers all, smutts thanks for the info re the bolts, the part number did change in 86!...the bolts i took out [when i replaced the seal last year, re-build,new head, bearings etc] are shouldered, i will have to check what bolts i fitted!, any idea about the 30nm+90deg?.fatmobile, the seal i fitted was a bit loose [cheep crap] ,the one i'm fitting this time is a vw one complete with the carrier,thanks for the info, i'll make sure its square to the crank.
1992 1600 td syncro camper

Reply #14December 05, 2008, 05:10:19 pm

smutts

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flywheel bolt torque
« Reply #14 on: December 05, 2008, 05:10:19 pm »
:D Aha! Found it! "Bolt without shoulder, 55lb ft". "Bolt with shoulder 74lb ft" So says my book of lies (1990 haynes) and don't forget the loctite! There are many books that give the wrong value, which is why I have been waiting for something ominous to happen to my flywheel, as the info I had in my old book was bollocks. Two years of waiting so far, so I might have got away with it! :mrgreen: Clutch kits often come with new bolts.