Author Topic: 1.6td jetta build thread  (Read 5627 times)

Reply #15August 15, 2008, 01:10:00 pm

zozep

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« Reply #15 on: August 15, 2008, 01:10:00 pm »
Everyone, allow me to clarify, that I found the lines in this state, I did not fabricate this brake line nest of shi t.  :x

Now I  get to cutting it all out   :shock:  :(
SOLD: 92 Jetta TD, Giles Pump set to 30 psi, MLS Head Gasket, ARP head studs, Huge eBay intercooler, blocked WG, FK suspension, 1.9L AAZ downpipe to 2.5 inch straight back.

Current: 2000 TDi, 01M :(  DG Full skid plate, Cat 2 micron Fuel Filter, Scanguage II, 4700kHIDs, DG RacePipe

Reply #16August 18, 2008, 08:38:00 am

zozep

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« Reply #16 on: August 18, 2008, 08:38:00 am »
Heres the turbo I bought on friday, dropped off my IP to Giles too...he said the turbo is pretty much brand new, so i'm happy about that.
On the way there, the stupid cable fell off my gas pedal on my mark2 golf, and..just..was not fun.  :x

anyway, heres some pics of the turbo.





SOLD: 92 Jetta TD, Giles Pump set to 30 psi, MLS Head Gasket, ARP head studs, Huge eBay intercooler, blocked WG, FK suspension, 1.9L AAZ downpipe to 2.5 inch straight back.

Current: 2000 TDi, 01M :(  DG Full skid plate, Cat 2 micron Fuel Filter, Scanguage II, 4700kHIDs, DG RacePipe

Reply #17August 18, 2008, 08:54:58 am

gigaz2

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« Reply #17 on: August 18, 2008, 08:54:58 am »
that tangle is supposed to cool the brake fluid... loool

it will be an interesting build as the car is in a poor state, but Giles pumps are said to have an anti-rust effect :D
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Reply #18August 18, 2008, 09:12:44 am

zozep

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« Reply #18 on: August 18, 2008, 09:12:44 am »
Interesting yes. It will Have been in poor shape, but as you can tell from the long list of parts I am replacing...it will not be the same car.
The body is in great shape for it being totally stock, the engine was leaking oil due to the head gasket, and so the sub-frame is well oiled...  8)
SOLD: 92 Jetta TD, Giles Pump set to 30 psi, MLS Head Gasket, ARP head studs, Huge eBay intercooler, blocked WG, FK suspension, 1.9L AAZ downpipe to 2.5 inch straight back.

Current: 2000 TDi, 01M :(  DG Full skid plate, Cat 2 micron Fuel Filter, Scanguage II, 4700kHIDs, DG RacePipe

Reply #19August 19, 2008, 10:56:56 pm

vik F

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« Reply #19 on: August 19, 2008, 10:56:56 pm »
Quote from: "zozep"
Heres the turbo I bought on friday, dropped off my IP to Giles too...he said the turbo is pretty much brand new, so i'm happy about that.


:)

goodluck with the build.

Reply #20August 20, 2008, 07:45:14 am

burn_your_money

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« Reply #20 on: August 20, 2008, 07:45:14 am »
Yeah your pump was a rusty pile of junk. I stripped 3 bolts taking it apart :roll: But it's nice and shiny and in 100s of pieces right now waiting for some black voodoo Giles magic

I see you are a victim of pre fabbed brake lines, awesome :roll:
Tyler

Reply #21August 25, 2008, 12:00:33 pm

zozep

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« Reply #21 on: August 25, 2008, 12:00:33 pm »
Got some new parts today from that eMiata site that everyone loves talking about... Along with injectors and door handles I bought a timingbelt with tensioner and waterpump, both of which, I wont be using. Oh well.








I couldnt find my keys this morning, so I had to take the Soccer Mom Van...




SOLD: 92 Jetta TD, Giles Pump set to 30 psi, MLS Head Gasket, ARP head studs, Huge eBay intercooler, blocked WG, FK suspension, 1.9L AAZ downpipe to 2.5 inch straight back.

Current: 2000 TDi, 01M :(  DG Full skid plate, Cat 2 micron Fuel Filter, Scanguage II, 4700kHIDs, DG RacePipe

Reply #22September 08, 2008, 08:40:08 am

zozep

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« Reply #22 on: September 08, 2008, 08:40:08 am »
Sooo, I ran into some trouble with my daily driver this weekend. Looks like I blew a HG, but I dont give a crap enough to check... This car has left me stranded for the last time!


Heres some pics of my adventure... I ended up having to get a 250km tow sitting next to the guys dying smelly dog the whole way. Not impressed.





















SOLD: 92 Jetta TD, Giles Pump set to 30 psi, MLS Head Gasket, ARP head studs, Huge eBay intercooler, blocked WG, FK suspension, 1.9L AAZ downpipe to 2.5 inch straight back.

Current: 2000 TDi, 01M :(  DG Full skid plate, Cat 2 micron Fuel Filter, Scanguage II, 4700kHIDs, DG RacePipe

Reply #23September 08, 2008, 06:14:17 pm

burn_your_money

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« Reply #23 on: September 08, 2008, 06:14:17 pm »
Looks like a fine dog to me.

Enjoy your pump  :P
Tyler

Reply #24September 08, 2008, 06:47:03 pm

subsonic

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« Reply #24 on: September 08, 2008, 06:47:03 pm »
Quote from: zozep

 sitting next to the guys dying smelly dog the whole way. Not impressed.

quote]

HAHAHAHAHAHA! :lol: Thats funny as hell :lol:   Iam laughing so hard  I can barely type... :lol:
2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR


1985 VW Golf 5-spd, 4-door, 1.6NA  Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.

1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles  RIP

Reply #25September 08, 2008, 09:33:24 pm

smoken u

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« Reply #25 on: September 08, 2008, 09:33:24 pm »
that sucks.
man a 250 km tow that must have cost you a fortune !!!!
1990 VW jetta 1.6 td, 2.5" exhaust, no muffler, governor mod 2010 edition, K&N filter. and now 66 hp and 136 ftlbs.
project 1.6 liter in the works  :)
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Reply #26September 08, 2008, 09:37:10 pm

gigaz2

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« Reply #26 on: September 08, 2008, 09:37:10 pm »
insurance takes care of that, well at least around here. :?
hope its the same around there.

blown HG, well it seems so, oil from exhaust would point to turbo failure, but your engine bay wouldn't be like that.
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Reply #27September 09, 2008, 09:39:54 am

zozep

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« Reply #27 on: September 09, 2008, 09:39:54 am »
Quote from: "gigaz2"
insurance takes care of that, well at least around here. :?
hope its the same around there.

blown HG, well it seems so, oil from exhaust would point to turbo failure, but your engine bay wouldn't be like that.



Tow was 300 cash... :cry:


Luckily its an NA so it didn't overheat too much... Turns out that cruising 130-135 for an hour shook the oil filter loose  :?:   :?   :shock: ... Washed all the oil off, put more oil in and turned it on... it was leaking from there, so just put on a new filter and presto... it just won't die.

I got my Giles pump yesterday   :D   and some injections lines from Tyler... Now I just have to figure out what I'm going to do for the turbo... I've been searching the threads and reading up on it... I get that I need a gated boost controller, anyone know where I can get one? Dr. Diesel suggested SMOKEYDUB, but he hasn't responded yet...its really the last thing on my list before it gets put together...
SOLD: 92 Jetta TD, Giles Pump set to 30 psi, MLS Head Gasket, ARP head studs, Huge eBay intercooler, blocked WG, FK suspension, 1.9L AAZ downpipe to 2.5 inch straight back.

Current: 2000 TDi, 01M :(  DG Full skid plate, Cat 2 micron Fuel Filter, Scanguage II, 4700kHIDs, DG RacePipe

Reply #28September 09, 2008, 11:18:40 am

zozep

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« Reply #28 on: September 09, 2008, 11:18:40 am »
Guess I should of checked my messages before posting... I'll let you all know how it works out.
SOLD: 92 Jetta TD, Giles Pump set to 30 psi, MLS Head Gasket, ARP head studs, Huge eBay intercooler, blocked WG, FK suspension, 1.9L AAZ downpipe to 2.5 inch straight back.

Current: 2000 TDi, 01M :(  DG Full skid plate, Cat 2 micron Fuel Filter, Scanguage II, 4700kHIDs, DG RacePipe