Author Topic: 1.6L TD in a Dodge Caravan  (Read 143960 times)

Reply #525November 30, 2010, 06:21:08 pm

RabbitJockey

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Re: 1.6L TD in a Dodge Caravan
« Reply #525 on: November 30, 2010, 06:21:08 pm »
shame about your neighbor i know that stuff can get really ugly, hope u have it all resolved
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Reply #526February 03, 2011, 10:20:26 am

arb

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Re: 1.6L TD in a Dodge Caravan
« Reply #526 on: February 03, 2011, 10:20:26 am »
I made a little progress building the valve spring compressor. Then, I got a red sticker last week on the Freelander in my drive way. So, I had to drag it to the street, pull the caravan into the street, and then push (with a chain) the Freelander into the garage and push the caravan back in front of the garage. At least I got to pass on some old farmers knowledge to my 14 yr old son - that is how to push a car with a chain :-)  Now I'm parting out the land rover before I can put the hydro head on my mechanical 1.6 block. I'd forgotten how fun it is to totally take apart a car and sell the parts for more than the whole is worth.

At this point two things are clear -
1) I should have waited for Porthe to get the fully assembled hydro head back in stock.
2) if they never returned to stock, I should have stopped by a MAC or Snap-on truck and purchased the OHC spring compressor.
« Last Edit: February 03, 2011, 10:23:30 am by arb »

Reply #527February 03, 2011, 10:28:18 am

theman53

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Re: 1.6L TD in a Dodge Caravan
« Reply #527 on: February 03, 2011, 10:28:18 am »
LOL
that is great you figured out what is clear.
Hope you get it on the road soon...wouldn't want a 1.9 to rebuild for the next van would you? :D

Reply #528February 03, 2011, 11:09:16 am

arb

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Re: 1.6L TD in a Dodge Caravan
« Reply #528 on: February 03, 2011, 11:09:16 am »
LOL
that is great you figured out what is clear.
Hope you get it on the road soon...wouldn't want a 1.9 to rebuild for the next van would you? :D

:-D  Maybe, I was thinking of a TDI for the next project... My lovely wife wants me to diesel a real Land Rover rather than another minivan ... but a 1.9 might do the trick. You're not that far away. It would give me an excuse to see your fantastic AF museum ! Every time I've gone to Ham Feast, I've thought I should swing by the AFB. They have my favorite plane of all time - P-38

Reply #529May 08, 2011, 11:12:29 am

arb

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Re: 1.6L TD in a Dodge Caravan
« Reply #529 on: May 08, 2011, 11:12:29 am »
Today was fuel systems day.. Here is the stock supply, vent, and return side:


I ran new supply side lines of sealed 5/16" coated lines, here you see the aluminum foiled protected line..


One of the strange things I completely disagree with the Chrysler engineer with is the tank filling tube seal. It is a rubber grommet that has no compression other than that of the fill tube that is rammed into it.


Here you can see the vapor and return lines. Notice the vapor lines are capped. The EPA would freak is this was a gasser. More on this later...


Next is the very out dated Leaded fuel blocking port. Now, tell me, how long do the gasser people need to pay for this feature ? It has been illegal to sell leaded gas in the USA for decades.

Here is the free flow of fuel oil thanks to a sharp wood chisel...

Next was the EPA anti top-off ball. This had to go...


fuel oil does not evap like gasoline, and it can foam much more, so it had to go !!!


Lastly, since the vapor recovery system is of no value in a fuel oil system, I need a way for the air to fill the void from the used fuel oil... the stock cap is air tight, must go..


Got a PM today about the filler neck conversion. Here's how I did it. Completely happy with how it works. Even the truck stops with the extra large ring at the end of the nozzle fits in the tank.

Reply #530May 09, 2011, 10:23:30 am

fdnyguy

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Re: 1.6L TD in a Dodge Caravan
« Reply #530 on: May 09, 2011, 10:23:30 am »
LOL
that is great you figured out what is clear.
Hope you get it on the road soon...wouldn't want a 1.9 to rebuild for the next van would you? :D

:-D  Maybe, I was thinking of a TDI for the next project... My lovely wife wants me to diesel a real Land Rover rather than another minivan ... but a 1.9 might do the trick. You're not that far away. It would give me an excuse to see your fantastic AF museum ! Every time I've gone to Ham Feast, I've thought I should swing by the AFB. They have my favorite plane of all time - P-38


I was partial to the P-47, but always loved the armament setup of a P-38. And no doubt you know the top aces in the USAAF (Bong and McGuire) used  what the Germans called "der Gabelschwanzteufel" (the forked tailed devil), even though they both served in the Pacific.

And nice work on the installation.

Stay safe, stay well. Jimmy.
« Last Edit: May 09, 2011, 10:27:28 am by fdnyguy »
Never forget what a "Religion of Peace" did on 9/11/01.

2015 Passat TDi. 27k
1998 Jetta 1.9TTDi 228k .
2002 F250 7.3 TD   63,000 miles. Sold.
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2007 Dodge MegaCab 5.9 Cummins. Nice, but plagued with issues

Reply #531July 07, 2011, 06:40:25 pm

92EcoDiesel Jetta

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Re: 1.6L TD in a Dodge Caravan
« Reply #531 on: July 07, 2011, 06:40:25 pm »
I need nozzles for my EcoDiesel. Are these Autohaus Bosch nozzles German and are they the right ones for my car? Anyone bought these recently and how good are they?

Arb, you're just the person to build your own injector tester from a bottle jack and replace your own injectors.

FWIW, I get the earlier TD nozzles from autohausaz.com and rebuild them to the *low* end of the pressure spec for best fuel economy.

I use the DNOSD293 nozzles which were spec'd on some vw IDI TD engines and yet are quite inexpensive:

http://sd.autohausaz.com/autohausaz/detailw.jsp?sid=3vjolwfmvksbhdytprkjh155&partner=autohausaz&product=0434250103

After buying the four nozzles you still have to toss in an oil filter just to meet the $50 free shipping.   ;)

Reply #532July 07, 2011, 09:51:09 pm

rabbitman

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Re: 1.6L TD in a Dodge Caravan
« Reply #532 on: July 07, 2011, 09:51:09 pm »
I think they're india or france but they are probably the best ones that are actually gettable.
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #533July 08, 2011, 09:20:44 am

JGWarner

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Re: 1.6L TD in a Dodge Caravan
« Reply #533 on: July 08, 2011, 09:20:44 am »
French nozzles are NLA  :( I just had to settle for a set from india for my 1.6TD. The quality looks good, but time will tell.

Reply #534July 08, 2011, 09:38:44 am

92EcoDiesel Jetta

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Re: 1.6L TD in a Dodge Caravan
« Reply #534 on: July 08, 2011, 09:38:44 am »
JG what bosch # nozzles did you get?  dno sd 293? dno sd 297?

arb, sorry for the thread hijack. How's the engine rebuild going?

Reply #535July 08, 2011, 09:59:51 am

arb

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Re: 1.6L TD in a Dodge Caravan
« Reply #535 on: July 08, 2011, 09:59:51 am »
JG what bosch # nozzles did you get?  dno sd 293? dno sd 297?

arb, sorry for the thread hijack. How's the engine rebuild going?

No worries :-)  Its all good...  Then engine build will get more time this weekend. That Land Rover in my garage is getting boned out so I hope to cut up the unibody this weekend so I can focus on the real engine :-D

Reply #536July 08, 2011, 12:36:54 pm

keaton

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« Last Edit: July 08, 2011, 12:38:33 pm by keaton »
2006 1.9L BRM 5-speed Manual... 100% Stock :(

Standalone VGT/VNT controller: http://dmn.kuulalaakeri.org/vnt-lda/
My CAN Bus video recorder: http://www.youtube.com/watch?v=2QuRBQzGs-c

Reply #537July 08, 2011, 01:26:05 pm

dieselweasel

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« Last Edit: July 08, 2011, 01:40:14 pm by dieselweasel »
'94 Jetta TD dusty mauve-302,xxx kms

Reply #538July 08, 2011, 02:08:44 pm

keaton

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Re: 1.6L TD in a Dodge Caravan
« Reply #538 on: July 08, 2011, 02:08:44 pm »

And your point is???

why don't you read the URLs out loud and then get back to me ;)
2006 1.9L BRM 5-speed Manual... 100% Stock :(

Standalone VGT/VNT controller: http://dmn.kuulalaakeri.org/vnt-lda/
My CAN Bus video recorder: http://www.youtube.com/watch?v=2QuRBQzGs-c

Reply #539July 08, 2011, 02:59:59 pm

8v-of-fury

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Re: 1.6L TD in a Dodge Caravan
« Reply #539 on: July 08, 2011, 02:59:59 pm »
I think if your going to bash someones welding capabilities.. At least do it nicer? Jesus.

 

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