Author Topic: Excessive Intermediate Shaft Play  (Read 2175 times)

August 04, 2008, 02:30:49 pm

captainpartytime

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Excessive Intermediate Shaft Play
« on: August 04, 2008, 02:30:49 pm »
I just picked up a nice dial caliper from Myke W and decided to measure the axial clearance on my IM shaft. It came up 0.12 mm off. The wear limit is 0.25mm and I measure 0.37mm of axial play. IThe procedure I used was to place the dial caliper on the block with a magnetic holder. I pushed the IM shaft all the way toward the flywheel side of the block, set the dial to zero, and pulled out the shaft as far as I could. I can't figure out what could be causing the excess play. I had new bearings pressed in and the shaft itself looked really good without any excessive wear. Any thoughts?
-Kerry

1982 Diesel Westfalia Vanagon
1989 Wolfsburg 7-Passenger Vanagon

Reply #1August 05, 2008, 07:14:10 am

riddleyo

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Excessive Intermediate Shaft Play
« Reply #1 on: August 05, 2008, 07:14:10 am »
Have you checked the thrust surface of the intermediate flange for wear? (the piece that has the o-rings and holds the intermediate shaft in place)
1985 VW Golf Diesel 1.6L N/A
My Build Thread: http://www.vwdiesel.net/forum/index.php?topic=14607.0

Reply #2August 05, 2008, 07:46:43 am

captainpartytime

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Excessive Intermediate Shaft Play
« Reply #2 on: August 05, 2008, 07:46:43 am »
I think I may have figured out the problem with the little help from Myke W. The vacuum pump was not in place and bolted down when I measured the axial clearance. Hopefully, with the pump bolted in the IM shaft will have less play. I will report my findings shortly.
-Kerry

1982 Diesel Westfalia Vanagon
1989 Wolfsburg 7-Passenger Vanagon