talked this over with some VW friends last night while enjoying refreshing beverages.
My 1.9 TDI with waste gated GT15/K-ityy bitty turbo runs 18-20 psi and no issues while shifting. 260K miles on it now.
friends who had a GTD years ago with no waste gate, or pop-off had no problems.
Friend with stock 1.6 TD 84 jetta, no problems.
many folks with similar modded 1.6 and 1.9 TD motors, no problems
turbo with unknown history, and blown head gasket sending coolant and oil into a rapidly spinning turbo, broken shafts. So, make sure oil supply and return are flowing properly, slap another rebuilt turbo on and see what happens.... course this conclusion was after plenty of the refreshing beverage. :wink: :lol: