Author Topic: 1.6td conversion - radiator hook up - Help  (Read 2581 times)

March 04, 2008, 04:51:44 pm

DJ in Pa.

  • Newbie

  • Offline
  • *

  • 3
1.6td conversion - radiator hook up - Help
« on: March 04, 2008, 04:51:44 pm »
I have completed an installation of a 1.6td eco into a 1996 Toyota pickup. I am not sure it is pumping water. I ran the line from the heater hose to the expansion tank. It fires right up but the lower radiator hose never gets hot? the heater works fine. The temperature gauge shows hot but it doesn't boil over?
     The bottom line is I don't understand how this system works.
     TIA

Reply #1March 04, 2008, 04:58:44 pm

RabbitJockey

  • Veteran

  • Offline
  • ***

  • 5104
  • Personal Text
    America, DUCK YEAH!!!
1.6td conversion - radiator hook up - Help
« Reply #1 on: March 04, 2008, 04:58:44 pm »
the bottom hose is where the thermostat is at so u'd probably have to drive for it to get warm.  how do you have everything else hooked up?  one side of the heater core should go to the side of the head, and the other side should go to the bottom outlet of the water pump.
01 Jetta TDI 100% stock daily
81 Rabbit:TDI-M ported head, Frank06 cam, PD intake, hybrid T3 turbo, Renault intercooler, Syl20 11mm pump, light weight fw, and yellow California Clutch clutch kit

Reply #2March 04, 2008, 05:50:26 pm

DJ in Pa.

  • Newbie

  • Offline
  • *

  • 3
1.6td conversion - radiator hook up - Help
« Reply #2 on: March 04, 2008, 05:50:26 pm »
The hose from head goes to heater core entrance, the  heater core exit goes to water pump with a T off to the toyota expansion tank .

Reply #3March 04, 2008, 09:20:01 pm

westcoaster

  • Junior

  • Offline
  • **

  • 205
1.6td conversion - radiator hook up - Help
« Reply #3 on: March 04, 2008, 09:20:01 pm »
This is for a samurai conversion but I'm sure you can adapt the info for your application....

Acme also makes adaptors for the toyota tranny.

http://www.acmeadapters.com/support_3.php

http://www.acmeadapters.com/support_4.php
'87 suzuki samurai with a 1.9 AAZ TD transplant

Reply #4March 05, 2008, 07:55:09 pm

bernefj60

  • Newbie

  • Offline
  • *

  • 18
1.6td conversion - radiator hook up - Help
« Reply #4 on: March 05, 2008, 07:55:09 pm »
Quote from: "westcoaster"
This is for a samurai conversion but I'm sure you can adapt the info for your application....

Acme also makes adaptors for the toyota tranny.

http://www.acmeadapters.com/support_3.php

http://www.acmeadapters.com/support_4.php


right there with you buddy.  I've got a rolling chassis, a parts truck, an engine at the machine shop, and an understanding wife.  
rob
Rob
Alexandria, VA

Reply #5March 05, 2008, 08:56:56 pm

westcoaster

  • Junior

  • Offline
  • **

  • 205
1.6td conversion - radiator hook up - Help
« Reply #5 on: March 05, 2008, 08:56:56 pm »
038 121 121

06A 121 121 F


There are two potential alternatives for the thermostat housing (google search)

They both look to be the right shape but have alternate hose outlet directions. I have not gone out and bought either one yet as I'm nowhere near sticking my motor back together yet....

Just some info for you.
'87 suzuki samurai with a 1.9 AAZ TD transplant