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Author Topic: the generator!  (Read 14535 times)

Reply #15January 31, 2008, 06:18:31 pm

dillenger1

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the generator!
« Reply #15 on: January 31, 2008, 06:18:31 pm »
Heres some of what i did this week


before powder coat

after powdercoat

the pump all sealed up.I dropped off the pistons at the shop today.They said the magnaflux showed no cracks :D
Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #16January 31, 2008, 09:12:16 pm

dieselsnowmobile

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the generator!
« Reply #16 on: January 31, 2008, 09:12:16 pm »
There is also this guy that made a generator.  I do not know if he is on this forum.  You have to clcik on the links in the paragraph to see the pictures, but pretty neat as all of the ideas are:

http://www.oldengine.org/members/jdunmyer/genset/
'89 1.6L NA Diesel Jetta (469,100 mi) w/ Rabbit Engine (242,500 mi)

Reply #17February 01, 2008, 02:47:45 pm

Darkness_is_spreading

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.....
« Reply #17 on: February 01, 2008, 02:47:45 pm »
Actually it's output is 13.4 hp,  but I have thought of doing the same using a 3 phase motor....   imagine 3 phase power
83 Jetta 1.9 T (Project Darkness)
88 Jetta 1.6 NA (Dead/Crushed)
92 Jetta 1.6 T (Sleepin)
96 Golf 1.9 T (Parts Car + Mexican Rust Bucket)

Reply #18February 06, 2008, 08:05:37 pm

dillenger1

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the generator!
« Reply #18 on: February 06, 2008, 08:05:37 pm »

this is from a kit i bought as a whole specifically for t3,when i got it i didnt have the brass 4 way(didnt see it in box) :oops: which led to some confusion ,but everything is all good now.I still had to use some otherfittings to go to the turbo housing,so it wasnt really a full kit,but it also came with some gasket type fittings which i guess some t3s have instaed of the straight 12mm fitting.

Hallman boost controller,i got this real cheap on ebay,ive seen them listed for quite abit. :D

this is the t3 with some fittings i put together,i still have to retap the 1/4in pipe fitting to 12mm

And this bad boy will find its way in the trunk. :lol:  :lol:  :lol:  :lol:
Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #19February 10, 2008, 05:17:03 pm

dillenger1

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the generator!
« Reply #19 on: February 10, 2008, 05:17:03 pm »
Im picking up my block tommorrow ,and the fun will begin.Is this the proper way to do a build thread :oops: ,or should i wait and post it all at once?It seems like it would be more pleasant if it were togther.But then again im rather impatient. :D
Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #20February 13, 2008, 02:06:55 pm

dillenger1

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the generator!
« Reply #20 on: February 13, 2008, 02:06:55 pm »





Cummins beige was the only logical color :D
The block is bored 40 over with .0015"wall clearance :D My guy said.001 was way to tight for me.He said i knew just enough to be dangerous. :twisted: hes right!
Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #21February 13, 2008, 02:53:02 pm

lord_verminaard

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the generator!
« Reply #21 on: February 13, 2008, 02:53:02 pm »
SWEET!  Looks yummy!

How much for the block service?  I have a TDI block that needs done here soon!

Brendan
81 Scirocco 'S -->Soon to be m-TDI
93 Corrado SLC VR6
'86 Golf N/A Diesel  -->Wife's car
1990 Audi CQ
05 New Beetle PD TDI


"I am a man, I can change... if I have to.... I guess....."

-Red Green

Reply #22February 13, 2008, 03:11:44 pm

Vincent Waldon

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the generator!
« Reply #22 on: February 13, 2008, 03:11:44 pm »
Quote from: "dillenger1"

The block is bored 40 over with .0015"wall clearance :D My guy said.001 was way to tight for me.He said i knew just enough to be dangerous. :twisted: hes right!


The spec is 0.0012" with a wear limit of 0.003", so both of you are as right as the other !
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #23February 13, 2008, 03:12:52 pm

dillenger1

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the generator!
« Reply #23 on: February 13, 2008, 03:12:52 pm »
At my shop it was $230 for a blueprinted 4 clyinder engine.It included all the measuring,magnaflux(for finding cracks),bake n blast(cleaning),and bore and hone. :D I always thought that they dipped the blocks.My guy said that thats so old school that no one even does it anymore. :oops: Im glad its all said and done.Very happy.
Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #24March 16, 2008, 04:15:55 pm

dillenger1

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the generator!
« Reply #24 on: March 16, 2008, 04:15:55 pm »
heres some more progress.
I got the bottom end together today
and got it on the stand :D




heres my intercooler from a saab 8)
Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #25April 06, 2008, 05:16:01 pm

dillenger1

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the generator!
« Reply #25 on: April 06, 2008, 05:16:01 pm »
heres the head with welded bosses(cracked)as well as new seals. :P

the head on the block

manifolds on,which by the way was a pain.I had a stud that was corroded and gave me trouble.I also used a ALH intake that i chopped down :)


I think im gonna putn it in a 4-runner! :) I dont know i cjange my mind seems i would get more use out of it.sorry guys!

Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #26April 06, 2008, 05:39:00 pm

blkboostedtruck

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the generator!
« Reply #26 on: April 06, 2008, 05:39:00 pm »
How come there is no injectors in your head? :P
oh wait i know why! :roll:
almost done!
Duane

hey is that a automatic tranny i see in one of thos pics.?
injector rebuilds call  414-840-1395 for faster service not on line much!
'66 variant 1500S
'81 2dr n/a 1.6 diesel rabbit 8"lift 260K R.I.P.
'81 caddy gas 1.8 turbo/stroker W/N.O.S.
'81 caddy 1.9 turbo diesel
'82 caddy gas 1.8 G60
 3 jettas '82' '04 '14TDI
+1 rabbit,03 HD sc.eag. duece,46,&5

Reply #27April 06, 2008, 07:54:38 pm

dillenger1

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the generator!
« Reply #27 on: April 06, 2008, 07:54:38 pm »
ha ha thats funny!! :D  :D Duane what do you think about start up without a radiator and coolant for like 15 seconds??
Cummins 4bta- 85 dodge prospector short bed
28 mpg!!and i can pull down a house!
1.6td in toyota pickup
10mm head ,t3 intercooled.

Reply #28April 06, 2008, 10:49:35 pm

blkboostedtruck

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the generator!
« Reply #28 on: April 06, 2008, 10:49:35 pm »
i would prime the oil first! with a drill before i would do that! even stick needlenose vicegrips on the turbo so turbo don;t spin dry at first!
Duane
injector rebuilds call  414-840-1395 for faster service not on line much!
'66 variant 1500S
'81 2dr n/a 1.6 diesel rabbit 8"lift 260K R.I.P.
'81 caddy gas 1.8 turbo/stroker W/N.O.S.
'81 caddy 1.9 turbo diesel
'82 caddy gas 1.8 G60
 3 jettas '82' '04 '14TDI
+1 rabbit,03 HD sc.eag. duece,46,&5

Reply #29April 07, 2008, 01:29:06 am

fatmobile

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the generator!
« Reply #29 on: April 07, 2008, 01:29:06 am »
So you are using an intake with the d-shaped ports on a 1.6?
Tornado red, '91 Golf 4 door,
with a re-ringed, '84 quantum, turbo diesel, MD block