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VWDiesel.net The IDI, TDI, and mTDI source.
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Cracks by Inserts
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Topic: Cracks by Inserts (Read 2327 times)
October 23, 2007, 10:44:23 am
TPW
Junior
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113
Cracks by Inserts
«
on:
October 23, 2007, 10:44:23 am »
I cleaned off the turbo diesel head for a little work and besides the usual cracks between the valves there are some small cracks by the prechamber inserts. Are these normal too? What causes them?
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Reply #1
October 23, 2007, 11:54:17 am
rabbitman
Veteran
Offline
2788
Cracks by Inserts
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Reply #1 on:
October 23, 2007, 11:54:17 am »
when I got my rabbit out of the junkyard I took the head off and it had the same cracks your talking about, probly would've worked but I got on ebay and bought another one anyways.
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'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.
I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN
Reply #2
October 23, 2007, 03:13:03 pm
subsonic
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1836
Cracks by Inserts
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Reply #2 on:
October 23, 2007, 03:13:03 pm »
Where exactly are the cracks? Between the valves is normal. Small cracks on the face of the insert happen, not the geatest thing but not horrible. Cracks elsewhere on the face of the head are not good.
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2009 Jetta TDI Loyal edition, 6-spd. 16V 2.0CR
1985 VW Golf 5-spd, 4-door, 1.6NA Bought from orig. owner in Savannah with 42,000 miles.
"Making the jump NA to TD" slow but sure.
1980 VW Rabbit LS 5-spd, 4-door 1.6NA almost 450,000miles RIP
Reply #3
October 23, 2007, 07:58:38 pm
TPW
Junior
Offline
113
Cracks by Inserts
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Reply #3 on:
October 23, 2007, 07:58:38 pm »
They are very small cracks on the face of the head 1/8 inch long right next to the insert (two of them). The guy helping me rebuild the head thinks they're just minor stress cracks like the ones between the valves.
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Reply #4
October 24, 2007, 07:15:32 pm
rabfan
User+
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28
Cracks by Inserts
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Reply #4 on:
October 24, 2007, 07:15:32 pm »
As far as I know, in my limited knowledge, cracks anywhere other than between the valves are bad. My head has a crack from the valve to the prechamber insert. There is a water jacket right under that point and the crack has propagated into that water jacket. Once I get a replacement head the plan is to cut that one up to see how thick the metal is.
RJ
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Reply #5
November 01, 2007, 07:58:17 pm
TPW
Junior
Offline
113
Cracks by Inserts
«
Reply #5 on:
November 01, 2007, 07:58:17 pm »
I sent this head to a head rebuilder-welder today, hopefully he can weld the cracks closed. How hard of a process is it to remove and replace the inserts (at a good machine shop)?
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VWDiesel.net The IDI, TDI, and mTDI source.
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Engine Specific Info and Questions
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IDI Engine
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malone
,
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,
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Cracks by Inserts