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IDI Engine
(Moderators:
malone
,
burn_your_money
,
Vincent Waldon
,
theman53
) »
aaz into a mk1 cabrio build
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Topic: aaz into a mk1 cabrio build (Read 72085 times)
Reply #120
May 30, 2009, 02:30:46 pm
giulianot
Junior
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146
Re: aaz into a mk1 cabrio build
«
Reply #120 on:
May 30, 2009, 02:30:46 pm »
Today was a great day! I made it down to diesel doctors dyno day and put my cabby with its new setup on the rollers. I was the only IDI to dyno today, alot of nice tdi's and even a 09 2.0 tdi ! so here is a video of one run and my dyno sheet.
I put down 133 hp and over 200 flbs of torque
Im pretty happy with that for now .
Logged
1990 cabriolet 1.9 aaz, kkk 24/26, Giles pump, big 2.5" intercooler, 3 " P.P. downpipe
Reply #121
May 30, 2009, 04:11:39 pm
hamradio
Veteran
Offline
282
Re: aaz into a mk1 cabrio build
«
Reply #121 on:
May 30, 2009, 04:11:39 pm »
Very impressive! I'm envious.
That thing must pull like crazy..bust up any 020's yet?
Logged
Reply #122
March 16, 2010, 02:02:36 pm
giulianot
Junior
Offline
146
Re: aaz into a mk1 cabrio build
«
Reply #122 on:
March 16, 2010, 02:02:36 pm »
time for some updates. Last fall before putting the car away for the season I did a compression test and leakdown test. I found that cylinder 1&2 had low compression and were leaking at the intake valves, so i tore the head off again and sent it out for new valves and seals.
and the head comes off again
I start to assemble refurbished head
I installed all new valve lifters , I used lucas as assemble lube
A shot of the bottom of the cam and the head with the new valves and new precups pressed in
a look at how bad my old precups were burned out from over fueling and high egts
Next I installed the cam and torqued down the caps
glowplugs were next
then injector heat shields and injectors torqued to 51 ft/lbs
Exhaust manifold studs installed
Intake manifold torqued to 15 ft/lbs
Exhaust manifold spacers installed
Finally the exhaust manifold gets torqued to 15 ftlbs
the kkk 24/26 gets bolted to the exhaust manifold and torqued to 50 ft/lbs
Now the head the ready for install so I cleaned the block and put in a new 2 hole head gasket and placed the head on the block. I reinstalled the arp head studs and applied the arp approved lube and torqued the head to 75 ft/lbs.
I connected all the hoses and put some coolant in it started write up!
Logged
1990 cabriolet 1.9 aaz, kkk 24/26, Giles pump, big 2.5" intercooler, 3 " P.P. downpipe
Reply #123
March 16, 2010, 08:02:43 pm
burn_your_money
Global Moderator
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Personal Text
Bright, On
Re: aaz into a mk1 cabrio build
«
Reply #123 on:
March 16, 2010, 08:02:43 pm »
Looking good buddy. Hopefully we get some more go out of it on Friday
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Tyler
Reply #124
March 16, 2010, 11:28:37 pm
rabbitman
Veteran
Offline
2788
Re: aaz into a mk1 cabrio build
«
Reply #124 on:
March 16, 2010, 11:28:37 pm »
I bet a better intake manifold would get you more power/lower EGT's.
Logged
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.
I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN
Reply #125
March 17, 2010, 05:49:40 am
NintendoKD
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dnahtasinoivilboeraweb
Re: aaz into a mk1 cabrio build
«
Reply #125 on:
March 17, 2010, 05:49:40 am »
That is the PD mani isn't it, wasn't aware that there was one better than that. Nice build.
Logged
dnahtasinoivilboeraweb
you know, decarbonated beer is a better coolant than the stuff you buy at the auto store, and is better for you...... really
"If the boost were to rise then the throttle would remain in the wide-open throttle position, which might be fun, but probably not for long"Libbypapa
Reply #126
March 17, 2010, 06:05:30 am
theman53
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7835
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Holmes County Ohio - North Central Ohio
Re: aaz into a mk1 cabrio build
«
Reply #126 on:
March 17, 2010, 06:05:30 am »
No it is the regular one with no blow off valve.
PD is better.
Performance had one even better.
I got the "best"...I just need to fit it.
Logged
https://vwdiesel.net/forum/index.php/topic,16572.0.html
Round 2
https://vwdiesel.net/forum/index.php/topic,31758.0.html
Quote
...BTW your Bieber avatar is awesome.-Malone
Reply #127
March 17, 2010, 12:06:05 pm
rabbitman
Veteran
Offline
2788
Re: aaz into a mk1 cabrio build
«
Reply #127 on:
March 17, 2010, 12:06:05 pm »
Where'd you find the new precups?
Logged
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.
I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN
Reply #128
March 17, 2010, 07:30:14 pm
NintendoKD
Veteran
Offline
931
Personal Text
dnahtasinoivilboeraweb
Re: aaz into a mk1 cabrio build
«
Reply #128 on:
March 17, 2010, 07:30:14 pm »
:oYEAH! what he said!!! where did you get thems cups???
Logged
dnahtasinoivilboeraweb
you know, decarbonated beer is a better coolant than the stuff you buy at the auto store, and is better for you...... really
"If the boost were to rise then the throttle would remain in the wide-open throttle position, which might be fun, but probably not for long"Libbypapa
Reply #129
March 18, 2010, 08:03:01 am
giulianot
Junior
Offline
146
Re: aaz into a mk1 cabrio build
«
Reply #129 on:
March 18, 2010, 08:03:01 am »
I really dont know were my head rebuilder got the new precups from, maybe a dealer item only
Logged
1990 cabriolet 1.9 aaz, kkk 24/26, Giles pump, big 2.5" intercooler, 3 " P.P. downpipe
Reply #130
March 18, 2010, 07:28:21 pm
NintendoKD
Veteran
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931
Personal Text
dnahtasinoivilboeraweb
Re: aaz into a mk1 cabrio build
«
Reply #130 on:
March 18, 2010, 07:28:21 pm »
just who is your rebuilder, or will you tell?
Logged
dnahtasinoivilboeraweb
you know, decarbonated beer is a better coolant than the stuff you buy at the auto store, and is better for you...... really
"If the boost were to rise then the throttle would remain in the wide-open throttle position, which might be fun, but probably not for long"Libbypapa
Reply #131
March 19, 2010, 01:55:23 pm
giulianot
Junior
Offline
146
Re: aaz into a mk1 cabrio build
«
Reply #131 on:
March 19, 2010, 01:55:23 pm »
His name is Jim . He was recommended by a friend of mine, and I was happy with his work. he is located in hamilton, ontario, canada and his phone number is (905) 544-8514
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1990 cabriolet 1.9 aaz, kkk 24/26, Giles pump, big 2.5" intercooler, 3 " P.P. downpipe
Reply #132
March 21, 2010, 09:09:44 am
Dr. Diesel
Authorized Vendor
Veteran
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1341
Re: aaz into a mk1 cabrio build
«
Reply #132 on:
March 21, 2010, 09:09:44 am »
I just posted a vid of this car in the General section.
Logged
I repair, maintain and modify VW's and BMW's.
Good work done at affordable rates. Welding and fabricating, too.
Performance Diesel Injection's Super Pump: gotta have one!
Reply #133
March 29, 2010, 02:54:06 pm
giulianot
Junior
Offline
146
Re: aaz into a mk1 cabrio build
«
Reply #133 on:
March 29, 2010, 02:54:06 pm »
I dynoed the cabby on sunday and here are the results
with a dr. diesel high lift cam and a giles pump and k26@24psi egts 1600-1800
Logged
1990 cabriolet 1.9 aaz, kkk 24/26, Giles pump, big 2.5" intercooler, 3 " P.P. downpipe
Reply #134
March 29, 2010, 03:20:50 pm
Dr. Diesel
Authorized Vendor
Veteran
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1341
Re: aaz into a mk1 cabrio build
«
Reply #134 on:
March 29, 2010, 03:20:50 pm »
Your car did really well, G! Far more entertaining to watch than any other vehicle that rode the roller.
Copies of this camshaft will be available soon.
And, here's a quick vid of Giuliano's cabby on the dyno.
http://smg.photobucket.com/albums/v225/vwpics/?action=view¤t=MOV00274.flv
«
Last Edit: March 29, 2010, 03:46:14 pm by Dr. Diesel
»
Logged
I repair, maintain and modify VW's and BMW's.
Good work done at affordable rates. Welding and fabricating, too.
Performance Diesel Injection's Super Pump: gotta have one!
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VWDiesel.net The IDI, TDI, and mTDI source.
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Engine Specific Info and Questions
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IDI Engine
(Moderators:
malone
,
burn_your_money
,
Vincent Waldon
,
theman53
) »
aaz into a mk1 cabrio build