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Author Topic: More on the head bolt question  (Read 2794 times)

April 14, 2010, 04:34:03 pm

doonboggle

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More on the head bolt question
« on: April 14, 2010, 04:34:03 pm »
Regarding the thread I started at ... http://www.vwdiesel.net/forum/index.php?topic=25119.0
... I finally got my XZN socket kit, and have now removed #5 bolt.

So back to the main point of what it is ... 11 or 12mm  ... so that I can order the proper set of bolts.  In taking it out, the washer is 'partially' seated within the base of the mounting flange on the floor of the head as viewed from the top.  Don't know if that is important, but seem to recall something like that mentioned in the earlier thread, so thought would advise.

Here are images of the bolt, with a ruler alongside.
Hopefully those of you that are versed in this can advise which set to order.







doonboggle

1981 Rabbit pickup; 1.6L diesel
2006 Jetta TDI
1971 VW Karman Ghia convertible

Reply #1April 14, 2010, 04:43:48 pm

truckinwagen

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Re: More on the head bolt question
« Reply #1 on: April 14, 2010, 04:43:48 pm »
looks to be an 11mm bolt to me.
83 Opel Kadett Diesel

Reply #2April 14, 2010, 05:11:11 pm

rabbitman

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Re: More on the head bolt question
« Reply #2 on: April 14, 2010, 05:11:11 pm »
Just found this online:

Quote
Fits all VW engines, gas or diesel, w/11 mm head bolts. Fits all gas engines 75-92(except 16 valve, VR6, and 1.8T) and early 1.5 and 1.6 diesel engines 77-82.5. Bolt length from underside of head to end 4 3/16 inches.

Quote
All VW diesels with 12 mm head bolts 82.5-02 including 1.6, 1.9, and early and late TDI. These do not fit gas engines. Bolt length from underside of head to end 4 9/16 inches.

Should clear it up ;)
'82 Rabbit, I put on a euro vnt-15, 2.25" DP, 2.5" exhaust, the result.....it whistled.

I removed the turbo, made a toilet bowl 2.5" DP, the result....it was deafening. Now it has a homemade muffler up front and a thrush in the rear, the result.....less loud.
Watch: AGENDA, GRINDING AMERICA DOWN

Reply #3April 14, 2010, 05:17:13 pm

Mark(The Miser)UK

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Re: More on the head bolt question
« Reply #3 on: April 14, 2010, 05:17:13 pm »
The bolt excluding the head, is 4 1/2 + a bit inches, which is 115mm which is a 12mm bolt.... ;D
11mm bolts were 98mm allen head.

Interestingly, early gasser bolts were 11mm and 96mm long with star heads. Could some early engines have ended up with those gasser bolts by mistake, leading to the bolt issues of the past?

Moderator please conjoin these 2 threads about threads :o


Edit; 'Pipped by Rabbitman'
« Last Edit: April 14, 2010, 05:19:06 pm by Mark(The Miser)UK »
Mark-The-Miser-UK

"There's nothing like driving past a bonfire and then realising; its my car on fire!"

I'm not here to help... I'm here to Pro-Volke"

Be like meeee: drive a Quantum TD
 ...The best work-horse after the cart...

Reply #4April 14, 2010, 06:08:39 pm

theman53

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Re: More on the head bolt question
« Reply #4 on: April 14, 2010, 06:08:39 pm »
You measure a socket head bolt from under the head if that helps.

BTW what side of the drafting ruler are you using? It has been a long time and I don't know what I am looking at. ;D

Reply #5April 14, 2010, 06:11:03 pm

truckinwagen

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Re: More on the head bolt question
« Reply #5 on: April 14, 2010, 06:11:03 pm »
the best way to tell is to go down to the hardware store and see if it will thread into a 12x1.5 nut.
83 Opel Kadett Diesel

Reply #6April 14, 2010, 06:53:34 pm

doonboggle

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Re: More on the head bolt question
« Reply #6 on: April 14, 2010, 06:53:34 pm »
EXCELLENT call truck. 
Looks like I forgot to put on the thinking cap this morning.
My 'DUH' account is becoming way overdrawn.

12mm x 1.75 pitch.  1.50 was tried, but hung up about 1/3 of the way on the shaft.

THANKS !!

the best way to tell is to go down to the hardware store and see if it will thread into a 12x1.5 nut.
doonboggle

1981 Rabbit pickup; 1.6L diesel
2006 Jetta TDI
1971 VW Karman Ghia convertible

Reply #7April 14, 2010, 07:16:09 pm

truckinwagen

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Re: More on the head bolt question
« Reply #7 on: April 14, 2010, 07:16:09 pm »
is it 12x1.75?

I cant remember.

I could look the tap I use to chase the block threads real quick...

-Owen
83 Opel Kadett Diesel

Reply #8April 14, 2010, 07:21:13 pm

truckinwagen

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Re: More on the head bolt question
« Reply #8 on: April 14, 2010, 07:21:13 pm »
just looked, and your right 12x1.75

good to hear that you got it figured out!
83 Opel Kadett Diesel

Reply #9April 14, 2010, 11:02:12 pm

Turbinepowered

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Re: More on the head bolt question
« Reply #9 on: April 14, 2010, 11:02:12 pm »
Wanna know something funny?

12mm head bolt thread is, if I'm not mistaken, the same as your lug bolt thread is the same as the CIS injector thread. :D

Reply #10April 14, 2010, 11:26:24 pm

Vincent Waldon

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Re: More on the head bolt question
« Reply #10 on: April 14, 2010, 11:26:24 pm »
Wanna know something funny?

12mm head bolt thread is, if I'm not mistaken, the same as your lug bolt thread is the same as the CIS injector thread. :D

is the same as the engine/tranny bolts... perfect use for old head bolts is for bolting engines to an engine stand...lots of threads so you can space the engine back far enough to work on the clutch.  ;)
Vince

Edmonton, Alberta, Canada
2001 silver TDI Jetta Malone Stage 1.5 , 2001 blue TDI Jetta SBIII 216s Malone Stage 3, 1970 Bay Window bus

Gone but not forgotten: 1969/1971 Beetles, 1969/1974 Westies, 1979 Rabbit, 1986 TD Jetta, 1992 gas Jetta, 1994 TD Jetta

Reply #11April 15, 2010, 04:45:29 am

Mark(The Miser)UK

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Re: More on the head bolt question
« Reply #11 on: April 15, 2010, 04:45:29 am »
Yep there are 14.25 threads per inch in the picture so M12 x1.75
Mark-The-Miser-UK

"There's nothing like driving past a bonfire and then realising; its my car on fire!"

I'm not here to help... I'm here to Pro-Volke"

Be like meeee: drive a Quantum TD
 ...The best work-horse after the cart...

Reply #12April 15, 2010, 01:06:16 pm

Rabbit on Roids

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Re: More on the head bolt question
« Reply #12 on: April 15, 2010, 01:06:16 pm »
Wanna know something funny?

12mm head bolt thread is, if I'm not mistaken, the same as your lug bolt thread is the same as the CIS injector thread. :D

lug nuts/bolts and injector heads are 12x1.5, so they must be different from head bolts..