Author Topic: replacing injection pump:how do you know where to put pulley  (Read 2457 times)

February 11, 2005, 09:34:52 pm

chrissev

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replacing injection pump:how do you know where to put pulley
« on: February 11, 2005, 09:34:52 pm »
OK so I'm looking at the bentley and it is sketchy on this.  If I take the pulley off the old pump, then put the new pump in place and then put the pulley on the new pump, how do I know where the shaft is as far as which cylinder is having fuel injected into it?  I know I can find TDC with a dial gauge but I won't know which cylinder I am on.  Perhaps the pulley only goes on one way?  Or is there some way to tell which cylinder you are firing on?  I wish bentley would be more specific with this.


88 Jetta TD....sold for $1000, bought an 06 Cobalt, clearing out the diesel jetta stuff now

Reply #1February 11, 2005, 09:41:09 pm

QuickTD

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replacing injection pump:how do you know where to put pulley
« Reply #1 on: February 11, 2005, 09:41:09 pm »
Unless this is a late model 1.9TD, the pulley has a key in it and it will only fit one way. The timing pin then locks the pump in the proper position as you install the belt.

If it is a late model 1.9TD and you removed the pulley hub, you are hosed. :D  It is possible to get the hub back on in the proper orientation, but it's tricky, hard to explain and beyond the scope of this post.

Reply #2February 12, 2005, 12:19:14 am

chrissev

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replacing injection pump:how do you know where to put pulley
« Reply #2 on: February 12, 2005, 12:19:14 am »
Quote from: "QuickTD"
Unless this is a late model 1.9TD, the pulley has a key in it and it will only fit one way. The timing pin then locks the pump in the proper position as you install the belt.

If it is a late model 1.9TD and you removed the pulley hub, you are hosed. :D  It is possible to get the hub back on in the proper orientation, but it's tricky, hard to explain and beyond the scope of this post.


nope, not a late model 1.9TD.  It's a relatively early 1.6TD (built in August 1987, sold for 1988 model year).  It is a full TD with the boost enrichment on the pump (not an ECO).  I haven't taken the pulley off yet.  Just preparing to do the job of replacing the injection pump with a rebuilt one.  Will probably do this in March or April depending on the weather (too cold right now).
88 Jetta TD....sold for $1000, bought an 06 Cobalt, clearing out the diesel jetta stuff now